TLT-Babcock & Leitner Fabrication – Engineering Solutions, Large Fabrication, & Machining

Facilities and Services
Leitner Fabrication, LLC
  • Fabricating
  • Welding
  • Machining
  • Global Shipping
Medina Assembly
  • Assembly and Rebuild
  • Testing
  • Balancing
  • Painting
Facility Equipment List

Our advanced equipment, along with the deep technical knowledge and experience of our welders, are some of the reasons why Leitner has come to be trusted in challenging applications and extreme conditions around the world.

  • No. 25P Ransome Welding Positioner, 40” Table
  • No. HD100A Aronson Welding Positioner
  • 48” x 48” Table Remote Control
  • 3.5” x 7/16” Peddinghaus Ironworker
  • No. 75 CRMT Weldmore/Pandjiris Manipulator
  • Digimig Dual Wire Feeders & L-TEC650 CVCC Welders
  • Miller 400 & Synocrowave 350 Welders & Wire Feeders
  • Miller Deltaweld 652 & 650 Welders
  • Lincoln Electric CV-655
  • Linde VI-400 Welder, Idealarc R3R-400 Welders
  • PCM-70, PCM-150 Plasma
  • Hi Definition Plasma/Burn Table
  • (2) 130” X 300” Table 6” Max Thickness
Welding Qualifications and Capabilities

Leitner Fabrications’ products are in service worldwide. We employ some of the best, most experienced craftsmen. As evidence of our commitment to stay abreast of the latest developments in our field, we maintain several professional certifications. They underpin technical learning and assist us in delivering the highest quality products and world class service to our clients.

Welding
  • AWS D14.6
  • AWS D1.1
  • ASME Section IX
  • Geometry Import Capabilities
CAD/CAM Capabilities
  • AutoCAD 2010
  • Sigmanest V4.0 – Nesting and CNC Programming Software
  • SmartCAM V9.1 Production Milling
  • IGES, DXF, DWG, HPGL & CDL
Machine Shop Capabilities

Our machines are only part of our capabilities. We specialize in difficult manufacturing challenges. Our flexible approach allows us to find solutions that make any project possible. When others tell you it can’t be done, they’re really saying is that they can’t do it.

Our equipment and capabilities include:

Farrel VTL (CNC):
  • 216” diameter table, 100 ton capacity, 25 rpm max
  • 246” max swing
  • Twin indexable (4 tool positions) rams
  • 204” max workpiece height under rail
Carlton HBM (CNC):
  • 6” spindle, NMTB 50 taper, 1,000 rpm max
  • Z-axis: 42” travel; X-axis: 600” travel; Y-axis: 144” travel;
  • W-axis: 54” travel
  • B-axis: 0.001 degree increments, G&L Hydrostatic
  • Contouring ability
  • 50 ton capacity
Dorries VTL (Manual):
  • 110” table, 50 ton capacity, 100 rpm max
  • 135” max swing
  • 108” max workpiece height under rail
  • Twin rams
  • Scan-O-Matic tracer attachment on RH ram
  • 70” stroke on LH ram
  • DRO’s (digital read outs) X & Z axis for each ram
Webster Bennett VTL (Manual):
  • 77” table, ten-ton capacity, 100 rpm max
  • 84” max swing
  • 60” max workpiece height
  • 5 position tool turret
  • Mimic Tracer attachment
  • DRO’s on X&Z axis
Giddings & Lewis G-60T HBM (CNC):
  • 6” spindle, NMTB 50 taper, 1,100 rpm max
  • Z-axis: 36” travel; X-axis: 120” travel; Y-axis: 84” travel;
  • W-axis: 54” travel, 30 ton capacity
  • B-axis: 0.001 degree increments with DRO,
  • G&L pneumatic 72”x72”, 15 ton capacity
Stress Relief Furnace:
  • 136” high by 196” wide by 256” deep
  • 1600º F temp
  • 140,000 lbs. capacity
Schenk Balancing Machine:
  • 50 ton capacity
  • Shaft sizes from 4.5” to 28”
  • 198” max wheel diameter
  • Single plane and two-plane balance
  • Easy Balance 2.2 software v.6.32
  • “High End Dynamic Balancing Instrumentation”
  • 300” between support pedestals
  • 60 rpm low balancing speed
  • 3000 rpm max balancing speed
Large Roller:
  • PR 10-320
  • 12’w x 1.5” thick low carbon steel
Small Roller:
  • Roundo PS 205
  • 6’ wide x 0.375” thick
Benders:
  • WYSONG
  • 250 ton rating
  • 10’ max x 0.375”
Pacific Hydraulic Press Brake 400-12:
  • 400 ton rating
  • 10’ x 0.5”
Inspection Services

AWS Certified Welding Inspector (CWI)

Non-Destructive Testing Capability
  • ASNT Certified Magnetic Particle Testing
  • ASNT Certified Liquid Penetrant Testing
  • ASNT Certified Ultrasonic Testing

CMM Inspection Processes completed by Portable Faro Arm

Non-Destructive Personnel Qualifications
  • ASNT Nationally Certified Level III (MT, PT, RT, & UT)
GAGEpack calibration software - all inspection equipment is calibrated and certified to National Bureau of Standards
  • O.D. Micrometer Standards
  • Inside Micrometers
  • Depth Micrometers
  • Dial Indicators
  • Radius Gauges
  • Calipers
  • Dial Bore Gauges
  • Magnetic Particle Instruments
  • Die Penetrant Inspection
  • Outside Micrometers
  • Protractors / Angle Gauges
  • Height Gauges
  • Parallels
  • Gauge Blocks
  • Squares
  • Telescoping Gauges
  • Pin Gauges
  • Hardness Testers
  • Surface Plates
  • Straight Edges
  • Precision Levels
  • Coating Thickness Gauges
  • Thread Gauges
  • Sensitivity Light Meters
  • Snap Gauges
  • Taper Gauges
  • Sheet Metal Gauge
  • Pi Tapes
  • Temperature Gauges
  • Ultrasonic Testing Gauges
  • Angle & Positioner Plates
  • Rollers

TLT-Babcock Inc. | 260 Springside Drive | Akron, OH 44333 | USA | Phone: (330) 867-8540 | Toll Free: 1-800-876-8582 | Fax: (330) 869-4819